Tailored to your specific fuel footprint and combustion variables, CarbonFree APCD ensures surgical emission reduction and full compliance with CAQM Direction 98.
We don't just promise clean air, we prove it. Every system we deploy is independently tested and certified. Here's what that looks like in numbers.
Unchecked toxic flue gas destroys community health and triggers severe statutory penalties under today's strict <50 mg/Nm³ emission limits, turning your exhaust stream into your highest legal liability.
India’s industrial emission regulations are tightening. Central and State Pollution Control Boards are deploying aggressive legal mechanisms and real-time monitoring to enforce strict air-quality standards across manufacturing zones.
Failing to meet emission limits carries severe operational, commercial, and financial penalties. Under the CPCB’s “Polluter Pays” principle, regulators can levy compounding daily cash fines, enforce immediate utility cutoffs, and blacklist facilities from enterprise supply chains.
Every time an industrial boiler, kiln, or furnace operates, it releases heavy volumes of hazardous pollutants into the atmosphere. The output creates immediate health hazards for local communities and transforms your stack into a major compliance liability.
The CarbonFree APCD is not a standard, off-the-shelf catalog product. Every system we deploy is custom-engineered from the ground up to match your facility's specific fuel chemistry, flue gas volumetric flow, inlet particulate load, and regional statutory limits.
| NovorbisCarbonFree APCD | AlternativeConventional ESP | AlternativeCyclone Only | AlternativeBag Filter | AlternativeWet Scrubber | |
|---|---|---|---|---|---|
| PM Removal Efficiency | Very High | High | Low | High | Moderate |
| Initial Cost | Moderate | High | Low | Moderate | Moderate |
| Pressure Drop | Low | Low | Low | High | Moderate |
| Water Requirement | Minimal / Optional | Optional | None | None | High |
| Consumables | Very Low | Low | Low | Very High (Bags) | Chemicals + Water |
| Maintenance Frequency | Low | Moderate | Low | High | High |
| Suitability for Sticky PM | High | Moderate | Poor | Moderate | Excellent |
| Retrofit Feasibility | High | Moderate | High | Moderate | Difficult |
| Downtime Risk | Low | Moderate | Moderate | High | High |
| Lifecycle Operating Cost | Low | Moderate | Moderate | Very High | High |
| Expected Service Life | High | High | Moderate | Moderate | Moderate |
Our team will analyze your specific flue-gas profile and regional regulatory targets before recommending your custom Air Pollution Control Device layout.
Contact Us →Here’s what happens inside our system to clean your exhaust and keep your facility fully compliant every time your boiler, furnace, or kiln fires.
Dirty exhaust gas rushes into a spinning cyclone chamber. Spin force automatically throws heavy dust and ash against the walls, dropping them straight into a collection bin. No filter media. No moving parts.
Coarse PM (PM10+), ash, large soot · removes up to 70% of heavy load before fine treatmentA high-voltage field ionises fine particles in the airstream. Charged particles migrate and deposit onto grounded collection electrodes. No filter media used.
Fine PM (PM2.5 / sub-micron) · up to 95% total removal · safely under <50 mg/Nm³Our CarbonFree APCD is engineered for tough environments, stepping in where conventional emission systems fail or hit their limits. Whether you deal with extreme heat, sticky biomass smoke, changing fuel types, or expensive maintenance bills, our system delivers steady compliance without the downtime.
| Industry | Typical Equipment | Fuel | Exhaust Challenges |
|---|---|---|---|
| Food & Food Processing | Steam boilers, thermic fluid heaters | Coal, biomass, furnace oil, gas | Variable PM loads, strict food-grade hygiene requirements, mandatory OCEMS & 50 mg/Nm³ compliance |
| Rice Mills & Agri | Biomass / husk-fired boilers | Rice husk, bagasse, wood | Extremely high PM (2–15 g/Nm³), hygroscopic dust |
| Sugar & Distilleries | Bagasse boilers | Bagasse | Seasonal operation, sticky PM, moisture-laden flue gas |
| Textile | Thermic fluid heaters, steam boilers | Coal, biomass | Sticky PM, variable load, high maintenance cost |
| Paper & Pulp | Bark / biomass boilers | Bark, biomass | High moisture, sticky fine PM, filter blinding |
| Steel & Metallurgy | Blast furnace, EAF, reheating furnace | Coke, coal | Metal oxide fumes, very high temperature, fine toxic PM |
| Cement | Rotary kiln, clinker cooler | Coal, petcoke, RDF | Very high CaO dust, silica PM, extreme gas volumes |
| Ceramics & Tiles | Tunnel kiln, shuttle kiln | Gas, coal | Fine silica PM, moderate loading, precise compliance targets |
| Foundries | Cupola furnace, induction furnace | Coke, electricity | Metal fumes, carbon soot, high temperature |
| Brick Kilns | Bull’s trench, zig-zag kiln | Coal, biomass | High PM, black carbon, cost-sensitive buyers |
| Chemical / Pharma | Calcination furnaces, reactors | Gas, coal | Fine reactive particles, strict compliance requirements |
Don’t see your industry listed? If your process creates smoke, dust, or ash from combustion, our engineering team is ready to build a custom solution for your facility.
Contact Us →There are many APCD vendors in the market. Here’s what makes our system worth the conversation.
We never force your plant to adapt to a standard catalogue range. We analyse your unique flue-gas volume, temperature profile, and fuel type to build a system tailored strictly to your real-world emissions.
Our filterless, electro-physical architecture operates continuously across extreme thermal cycles, without expensive upstream cooling systems or media-fire risk.
IDT electrodes don’t age, clog, or degrade. The compliance you’re certified for at commissioning is the compliance you still have five years later.
From boiler startups to switching between coal, husk, and bagasse. Your exhaust is unpredictable. The system dynamically absorbs heavy emission surges to protect your production uptime.
From initial site survey to installation and long-term support: we handle everything. No more juggling multiple vendors or accountability gaps.
Submit your details below. Our engineering team will reach out to know more about your emission profile and design a custom solution.